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Free Zip-Up Bomber Sweatshirt sewing pattern PDF, step by step, sizes XXS to 4XL, A4 and US Letter

Zip-Up Bomber Sweatshirt Free Sewing Pattern PDF (XXS–4XL)

✂ Level: Easy📐 Sizes: XXS–4XL (US 00–22)🧶 Fabric: French terry, sweatshirt fleece, rib knit⏱️ Sewing time: 3–4 hours✂️ Pieces: 8

A cozy, easy-wearing zip-up bomber made in a soft, stable knit like French terry or sweatshirt fleece. The body is relaxed and boxy with dropped shoulders, while ribbed knit at the stand collar, cuffs and waistband hugs the wrists and low hip. It closes with an exposed separating zipper, and two patch pockets meet at the zip to form a split kangaroo pocket with slanted hand openings.

Download the free PDF sewing pattern in A4 and US Letter, and sew your own bomber sweatshirt!

1 cm (3/8″) seam allowance · 2.5 cm (1″) pocket opening hem included

Materials

  • Main fabric: 1.2–1.3 m (1 3/8–1 1/2 yd) of 150 cm (60″) wide fabric, or 1.4–1.9 m (1 5/8–2 1/8 yd) of 115 cm (45″) wide fabric. Choose a medium-weight knit with 15–40% stretch: French terry, sweatshirt fleece, ponte, scuba, double knit or quilted knit. Sherpa and boiled-wool knits work too
  • Ribbing: 0.3 m (3/8 yd) of 1×1 or 2×2 rib knit, at least 115 cm (45″) wide, with 50% stretch or more, matching or contrast
  • Separating (open-end) zipper, medium weight #5: 60 cm (24″) for sizes 00–4, 65 cm (26″) for sizes 6–22, shortened to fit
  • Fusible knit interfacing: 0.1 m (1/8 yd) for the pocket openings
  • Polyester thread, ballpoint needles 80/12 or 90/14, a 4.0 mm stretch twin needle, a zipper foot and clips

Avoid very drapey or very stretchy jersey: the body sags and the zipper ripples. For thick fabrics such as sherpa or heavy fleece, or to wear it over a warm sweater, go one size up.

Woman wearing a forest green zip-up bomber sweatshirt with rib collar, cuffs and waistband and a split kangaroo pocket, sewn from a free sewing pattern
The finished bomber sweatshirt in forest green French terry
Zip-up bomber sweatshirt technical sketch, front and back view, exposed zipper, rib stand collar, cuffs and waistband

Pattern pieces

  • Front, main fabric: cut 2 (a left and a right)
  • Back, main fabric: cut 1 (single layer, not on a fold)
  • Sleeve, main fabric: cut 2
  • Collar Stand, ribbing: cut 1
  • Waistband, ribbing: cut 1
  • Patch Pocket, main fabric: cut 2
  • Pocket Interfacing, fusible interfacing: cut 2
  • Sleeve Cuff, ribbing: cut 2

Keep the greatest stretch going around the body. On the rib pieces the stretch runs along the length of the band. The Back is drawn whole: cut it on a single layer. For pairs, flip the pattern piece over for the second piece. If your ribbing is narrower than the waistband, cut the waistband in two halves at center back and add 1 cm (3/8″) to each cut end.

Download the free PDF sewing pattern

One file per size, in the paper format that suits you. Share your finished sweatshirt with #cozysewpatterns!

Unzip the folder first. Print page 1 at 100% (actual size) and measure the 10 cm (4″) calibration square before printing the rest. Trim the margins and tape the pages together, matching the markers. The A0 file comes with the illustrated guide below.

Sizing guide

Drafted for a height of 1.68 m (5′6″). Choose your size by bust measurement. This is a relaxed sweatshirt with about 18–22 cm (7–8 1/2″) of ease at the chest: between two sizes, take the smaller one for a neater fit or the larger one for a roomier look.

Letter sizes: 00 = XXS · 0/2 = XS · 4/6 = S · 8/10 = M · 12/14 = L · 16 = XL · 18 = 2XL · 20 = 3XL · 22 = 4XL

Body measurements (cm)

cm000246810121416182022
Bust8082.58587.7590.2592.7595.2599.25104.25109.25114.25119.25124.25
Waist63.56668.7571.2573.7576.2578.7582.7587.593.2599104.75110.5
Hips87.7590.2592.7595.2598100.25102.75106.5111115.5120.75125.75130.75

Body measurements (inches)

in000246810121416182022
Bust31.532.533.534.535.536.537.539.141.043.045.046.948.9
Waist25.026.027.128.129.030.031.032.634.436.739.041.243.5
Hips34.535.536.537.538.639.540.541.943.745.547.549.551.5
These are body measurements, not finished garment measurements.

Finished garment measurements (cm)

cm000246810121416182022
Chest101.6103.4105.2107.1109.2111.2113.5116.7120.8125129.3133.3137.7
Waistband (relaxed)74.476.177.779.281.483.285.288.39295.799.9104107.9
Back length63.663.86464.264.464.564.865.165.465.866.366.767.2
Sleeve length54.254.655.155.155.455.555.554.954.954.854.654.955.5
Zipper opening58.65959.359.860.260.66161.762.462.963.363.764.1
Back length at center back from the collar seam to the lower edge of the waistband (the 4 cm collar stand sits above). Sleeve from the dropped shoulder seam to the cuff edge. Rib bands are given relaxed.

Fabric and notions per size

000246810121416182022
150 cm / 60″ wide (m)1.21.21.21.21.21.21.21.21.21.31.31.31.3
115 cm / 45″ wide (m)1.41.41.41.41.41.51.51.51.51.91.91.91.9
Ribbing 115 cm / 45″ (m)0.30.30.30.30.30.30.30.30.30.30.30.30.3
Zipper (cm)60606060656565656565656565
Pieces laid out on a single layer, with a little extra for shrinking. Pre-wash the fabric and ribbing the way you will wash the sweatshirt.

Sewing notes

Fit and style

Boxy and relaxed through the body, gathered in by the rib waistband at the low hip and by the cuffs at the wrists. The collar stand curves down to nothing at the zipper. To change the length, add or remove the same amount at the lower edge of the Front, Back and Patch Pocket.

Fabrics

French terry and sweatshirt fleece are the easiest choices. Test the ribbing: 10 cm (4″) folded should stretch to at least 15 cm (6″) and spring back. Use clips instead of pins on thick knits and a walking foot if you have one.

Cutting out

Clip notches only 3 mm deep and mark the pocket placement line on the right side of each Front. On thick fabric, trim seam allowances to 5 mm after stitching to reduce bulk.

Step-by-Step Sewing Instructions

Seam allowances are 1 cm (3/8″). Use a serger, or a narrow zigzag about 0.5 mm wide and 2.5–3 mm long, and do not stretch the main fabric as you sew.

  1. Make the patch pockets: hem the slanted openings with a twin needle and topstitch them to the fronts.
  2. Sew the shoulder seams, with stay tape if you like.
  3. Sew the sleeves to the armholes flat.
  4. Sew the side and sleeve seams in one line.
  5. Attach the cuffs, stretching the rib to fit.
  6. Attach the waistband the same way.
  7. Attach the collar stand to the neckline.
  8. Shorten and insert the zipper, basting first so both sides match.
  9. Final press with a pressing cloth.
PRINTABLE SEWING GUIDE

Stuck on a step? Sew it with pictures.

The steps above are a quick overview. The full illustrated guide walks you through every step with clear drawings: the patch pockets and twin-needle hems, sewing knits on a regular machine, the rib cuffs, waistband and collar, and shortening and inserting the separating zipper. It also includes the A0 pattern file.

  • Illustrated diagrams for every step
  • Before-you-begin checklist and fit tips
  • Video guides with QR codes for the key techniques
  • A0 pattern file included
  • Printable PDF, instant download
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Zip-Up Bomber Sweatshirt illustrated sewing guide PDF with step-by-step diagrams

Questions

Is the pattern really free?

Yes. The A4 and US Letter pattern files are free. The illustrated step-by-step guide and the A0 file are available for a small coffee.

Do I need a serger?

No. A regular machine with a narrow zigzag and a ballpoint or stretch needle works well. A twin needle gives the pocket openings a neat stretchy hem.

What length of zipper do I buy?

A 60 cm (24″) separating zipper for sizes 00–4 and 65 cm (26″) for sizes 6–22. You shorten it from the top to the exact opening length.

Can I use sherpa or quilted knit?

Yes. Choose one size up for thick fabrics and trim the seam allowances after stitching so the seams stay flat.

Happy sewing!

Free Zip-Up Bomber Sweatshirt sewing pattern PDF with step-by-step sewing steps, sizes XXS–4XL (plus sizes included). Printable A4 & US Letter.
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